Single fault conditions

In the world of electrical safety (such as IEC 62368-1 or IEC 60601-1), a Single Fault Condition (SFC) is a specific scenario where one—and only one—component or safety measure in the system fails. Common Examples of Single Faults When a safety lab tests a power supply, they intentionally "break" it in specific ways to see what happens. Common single faults include:

  • Open Protective Earth: The ground wire is disconnected. The device must still be safe to touch (no high "leakage current").

  • Interruption of a Supply Conductor: One of the main power lines (Line or Neutral) is cut.

  • Short Circuit of Insulation: A single layer of "Basic Insulation" is bypassed or fails.

  • Component Failure: A single capacitor, diode, or transistor is intentionally short-circuited or opened.

  • Blocked Cooling: A fan is intentionally stalled, or air vents are covered. The device must shut down safely without melting or catching fire.

State

Description

Description

Normal Conditon (NC)

Everything is working as designed.

Zero risk to the user.

Single Fault Condition (SFC)

One safety barrier or component has failed.

Still zero risk to the user (though the device might stop working).

The "Double Jeopardy" Rule:

Safety labs generally do not test for "Double Faults" (two independent things breaking at exactly the same time), as the statistical probability is considered low enough to be acceptable.