Silicone free

In a cleanroom—especially those used for semiconductors, optics, or aerospace—the presence of silicone is a not allowed. While silicone is a fantastic insulator and thermal conductor for standard power supplies, it is a "mobile contaminant" that can cause catastrophic failures in high-precision environments.

Outgassing (Airborne Molecular Contamination)

Even at room temperature, but especially when a power supply gets hot, silicone molecules can evaporate from internal components (like potting compounds, thermal pads, or gaskets). This is called outgassing.

  • The Result: These invisible gas molecules travel through the cleanroom air and condense onto cooler surfaces, such as silicon wafers or optical lenses.
  • Optics Hazing: In laser or lithography systems, even a layer of silicone just one molecule thick can "haze" a lens, scattering light and ruining the precision of the machine.

Adhesion and Bonding Failures

Silicone has extremely low surface energy, which makes it a very effective "non-stick" agent.

  • The Problem: If trace amounts of silicone settle on a wafer or a PCB, it acts like a microscopic layer of oil.

  • Failure: Subsequent layers of photoresist, metal, or adhesives will not "wet" or stick to the surface. This leads to delamination, where the different layers of a microchip literally peel apart.

"Fisheyes" and Surface Defects

In industries like automotive painting or thin-film coating (common in cleanrooms):

  • Airborne silicone creates tiny craters in coatings known as "fisheyes." * Once silicone is in the environment, it is notoriously difficult to clean because it is resistant to most standard solvents used in cleanrooms.

Electrical Issues (Insulating Films)

If silicone outgasses near electrical contacts (like relays or connectors inside the cleanroom tool):

  • The silicone can degrade into silicon dioxide (SiO2), which is a high-quality insulator (glass).

  • This creates a non-conductive film on the contacts, leading to intermittent signal failures or complete electrical "opens" in the system.